Has ANYONE ELSE ever built a deep sea vessel with carbon fiber hull?
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Date: June 20th, 2023 3:50 PM Author: overrated self-absorbed senate
Engineered and built by OceanGate, Titan, is comprised of carbon fiber and titanium. The filament wound cylinder that forms the center section of the pressure vessel is 5" thick and made from over 800 layers of carbon fiber material. The entire pressure vessel is comprised of two titanium hemispheres, two matching titanium interface rings, and the 142 cm (56") internal diameter, 2.4-m (100") long carbon fiber wound cylinder – the largest such device ever built for use in a manned submersible. The use of carbon fiber reduces the overall weight compared to other deep-sea submersibles.
https://www.compositesworld.com/news/oceangate-ceo-pilots-carbon-fiber-submersible-in-4000-m-solo-dive
"Interface rings" leaves a lot to the imagination.
(http://www.autoadmit.com/thread.php?thread_id=5359130&forum_id=2#46450301) |
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Date: June 20th, 2023 4:36 PM Author: overrated self-absorbed senate
Ok, but interface rings are still the linkage between the CF portion of the hull and the titanium hubs. There isn't titanium running the full length of the hull.
So you have titanium at one end with an interface ring that's attached to another titanium interface ring that encircles the CF hull. It sounds like the titanium rings would have to be attached to the hull with some sort of epoxy.
I don't know what epoxy bonds to both titanium and CF with enough strength to reliably withstand these pressures. I am only aware of hybrid CF/metal designs being used to save cost at the expense of durability. That's what I meant when I said this leaves a lot to the imagination.
(http://www.autoadmit.com/thread.php?thread_id=5359130&forum_id=2#46450598) |
Date: June 20th, 2023 3:58 PM Author: overrated self-absorbed senate
"While the vessel was designed to operate down to 4,000 metres, and would have had a safety margin to go deeper, industry experts said other deep-sea vessels used steel or titanium alone to ensure their hulls could take the pressure. Carbon fibre is widely regarded as an untested material: when it fails, it can fail catastrophically."
https://www.theguardian.com/uk-news/2023/jun/20/missing-titanic-submarine-best-and-worst-case-scenarios
(http://www.autoadmit.com/thread.php?thread_id=5359130&forum_id=2#46450339) |
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Date: June 20th, 2023 4:07 PM Author: multi-colored cruise ship
Assuming a tube structure 60” in diameter, how thick should a carbon fibre hull be constructed to safely reach the titanic and maintain an atmosphere of pressure.
GPT4:
The wreck of the Titanic lies about 3.8 kilometers (or 12,500 feet) below the surface of the North Atlantic. At that depth, the pressure is enormous, around 380 atmospheres or about 38 MPa (Megapascals).
If we aim to build a cylindrical submersible to reach this depth, the pressure on the hull can be approximated by considering the hydrostatic pressure, which is the pressure exerted by a fluid at equilibrium due to the force of gravity. The formula to calculate this is P = ρgh, where:
• P is the fluid pressure,
• ρ is the fluid density,
• g is the acceleration due to gravity, and
• h is the height of the fluid above the point in question.
The density of seawater is about 1025 kg/m3, and gravity is about 9.8 m/s². The depth to the Titanic is 3800 meters, so the pressure is about 38 MPa.
Carbon fiber has a tensile strength that can vary depending on the specific type, but let's consider a high-quality carbon fiber with a tensile strength of 2000 MPa.
The hoop stress (stress in the circumferential direction) for a thin-walled pressure vessel like a cylinder can be approximated using the formula σ = Pr/t, where:
• σ is the stress on the material,
• P is the internal pressure,
• r is the radius of the cylinder, and
• t is the thickness of the cylinder wall.
We can rearrange this to solve for thickness: t = P.
Now, we want to add a safety factor. This could be around 2 to account for uncertainties in material properties, imperfections in manufacturing, and unexpected loads. This means we'll use half the tensile strength of carbon fiber in our calculations, i.e., σ = 2000 MPa / 2 = 1000 MPa = 1000 N/mm².
The internal pressure P is the pressure at the depth of the Titanic, 38 MPa = 38 N/mm².
The radius of the vessel r is 60"/2 = 30" = 762 mm.
Substituting all values into the formula gives: t = (38 N/mm² * 762 mm) / 1000 N/mm² = 28.8 mm.
Therefore, the hull of this theoretical submersible, when built with high-quality carbon fiber and with a safety factor of 2, should be roughly 28.8 mm thick. This, however, is a highly simplified calculation and real-world design would require more detailed analysis and likely thicker walls due to factors like buckling, possible impact loads, and material imperfections. Additionally, local regulations and standards would also play a role in determining the safety factors and therefore the final thickness. Always consult with a professional engineer for such calculations.
(http://www.autoadmit.com/thread.php?thread_id=5359130&forum_id=2#46450399) |
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